Vector Automobile Parts V08 ENT M11 User Manual

VECTOR  
V08 ENT M75  
V08 ENT M11  
V08 ENT M12  
V 8 MODEL  
DIESEL CYCLE  
FOR MARINE APPLICATIONS  
INSTALLATION DIRECTIVE  
MAY 2006 EDITION  
 
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V08 EnT M75 M11 M12  
INSTALLATIONDIRECTIVE  
MAY 2006  
1. WARNINGS AND CAUTIONS  
To obtain the best engine performance, it is essential not to  
deviate from the mission profile for which it was produced  
and set up.The engine must not be used for purposes other  
than those stated by the manufacturer. IVECO MOTORS is  
willing to examine any need for particular installations befo-  
rehand. Use of an electronically controlled injection system,  
in providing the engine with performance benefits, requires  
that the installer and maintenance specialist comply with  
some fundamental rules, which will become more and more  
commonplace as use of such equipment becomes progressi-  
vely more widespread. Boat outfitters and maintenance spe-  
cialists are invited to closely follow the instructions contained  
herein. no modifications to the engine, its accessories and  
components, are allowed.  
o Do not connect any extraneous user device to the engi-  
ne electrical equipment.  
o Do not energize the on-board electrical system of the  
boat without first verifying that there are no short cir-  
cuits.  
o Do not branch pipes off to draw fuel from the engine  
supply lines.  
o Do not make any change to the engine’s hydraulic circui-  
ts and components.  
o Do not execute arc welding operations before removing  
the electronic units from their seating, placing them at an  
adequate safety distance.  
o Do not subject electronic units to temperatures excee-  
Failure to comply with the instructions that follow shall  
void the warranty and relieve IVECO MOTORS of all  
liabilities.  
ding 80°C.  
o Do not paint electrical components and their connec-  
tions.  
o Do not alter the data contained in the engine control  
For personnel safety  
electronic unit.  
Specialists and installers are cautioned to comply with  
workplace safety rules and to adopt prescribed individual  
protection devices when working.  
o Comply with prescribed procedures and torque values  
when tightening threaded elements.  
o Drain the cooling, lubrication and fuel lines only after  
the fluids have duly cooled.The pressurized cap of the  
coolant line may be opened only after the engine has  
duly cooled.  
Start-up  
o Ready the engine following the procedure set out in  
Chapter 14.  
o When starting the engine the first time, have suitable  
means available to cut off air intake in case of a runaway  
condition.  
o Batteries contain a highly corrosive sulphuric acid solu-  
tion: must never be upset and must be handled with  
the utmost caution to prevent spillage. Ensure that the  
battery compartment is adequately ventilated.  
o Start the engine after ensuring that it is complete with  
every part specified by the manufacturer and required  
by the installation, without attempting to start it with  
caps and occlusions to the lubrication, cooling and fuel  
feed lines.  
Handling  
The engine must be handled by experienced personnel,  
using the prescribed tool or a rocker arm that keeps the  
lifting lines parallel and with adequate equipment in terms  
of capacity and size.The two eyebolts provided for lifting the  
engine alone must always be used simultaneously.  
o Check that the fluid lines are perfectly sealed, especially  
lines for fuels and lubricants, which may cause fires and  
consequent harm to persons and equipment.  
o Make sure that the various pipelines are not in contact  
with warm surfaces or moving parts.  
Installation  
o The installing yard is required to carry out tests to  
verify the functional compatibility between the electri-  
cal-electronic equipment of the engine and the other  
electronic equipment present on the boat.  
o Knife switches or battery breakers may be used on the  
power supply line of the engine electronic unit, provided  
they are not used to shut off the engine.  
o Do not modify the wiring harnesses; their length may  
not be modified: use only available extensions.  
Tests and tuning up  
o never disconnect the batteries when the engine is run-  
o Do not use electronic device wiring harnesses not com-  
pliant with the IVECO MOTORS directive, in terms of  
length, type of conductor, location, clamping, connection  
of the shielding and earth braids.  
ning.  
o Remove the electrical connections from the batteries  
before any operation on the electrical system.  
o To avoid any interference, the wiring harnesses of the  
different on-board electronic devices must follow diffe-  
rent paths from those of the engine electronic systems.  
o Ensure that the battery terminals comply with the exact  
polarity, are properly tightened and protected against  
accidental short circuits and corrosion phenomena.  
 
 
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MAY 2006  
INSTALLATIONDIRECTIVE  
V08 EnT M75 M11 M12  
o Do not connect or disconnect electrical connections  
when electrical power supply is on.  
o Do not cause sparks in the attempt to verify the presen-  
ce of electrical voltage.  
o Do not draw fuel through unfiltered lines.  
o Do not clean the engine and its parts with corrosive or  
abrasive detergent substances, to avoid compromising  
the integrity of electrical connections.  
o The engine fluids and air, coolant, and oil filters discar-  
ded after use must be properly stored and delivered to  
appropriate collection centres.  
Long engine inactivity periods  
Before long periods of inactivity, ready the engine following  
the procedure set out in Chapter 19.  
 
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V08 EnT M75 M11 M12  
INSTALLATIONDIRECTIVE  
MAY 2006  
6
2. ENGINE PARTS AND COMPONENTS  
Figure 1A  
2
3
9
8
4
5
6
7
1
1
18  
17  
16  
15  
14  
05_001_V  
13  
10  
11  
12  
1. Intake air filter - 2. EDC Electronic Central Unit - 3. Common rail high pressure injection pump - 4. Cooled turbo-charger -  
5. Exhaust gas outlet - 6. Lever for switching fuel filters - 7. Engine coolant level sensor - 8.Water/water heat exchanger -  
9. Pressurization cap for coolant tank - 10. Sea water pump - 11. Engine coolant pump - 12. Fuel filters - 13. Lifting padeyes -  
14. Cylinder 1 electro-injector - 15. Cooled exhaust manifold - 16. Cylinder 4 electro-injector - 17. Lifting padeyes -  
18. Air-sea water heat exchanger.